WENZHOU PULAN FILTER MACHINE CO., LTD
WENZHOU PULAN FILTER MACHINE CO., LTD
Products
Automatic Rotary Type Hot Melt Adhesive Machine
  • Automatic Rotary Type Hot Melt Adhesive MachineAutomatic Rotary Type Hot Melt Adhesive Machine

Automatic Rotary Type Hot Melt Adhesive Machine

Pulan’s Automatic Rotary Type Hot Melt Adhesive Machine is specially designed for hot melt adhesive bonding of filter element joints, including automotive three filters (oil filters, fuel filters, air filters) and hydraulic filter elements. The machine uses high-temperature melted hot melt adhesive, which is accurately applied through the glue dispensing head. Combined with dual synchronous belt pressing and clamping, it completes automatic filter element feeding, positioning, glue dispensing, pressing, and output.

Buy quality Automatic Rotary Type Hot Melt Adhesive Machine from Pulan factory in China. The machine adopts an 8-station rotary structure, equipped with dual infrared monitoring, upper and lower guide plates to prevent falling, and independent speed controllers. It provides strong bonding performance and flat joints. As a professional filter element bonding machine manufacturer, we provide factory direct supply and customization services. Welcome to place bulk orders.

What is Automatic Rotary Type Hot Melt Adhesive Machine?

Automatic Rotary Type Hot Melt Adhesive Machine is an automated equipment designed for hot melt adhesive bonding of filter element joints and end connections.
It consists of three main parts: glue dispensing head system, conveying system, and hot melt adhesive machine.
Through infrared monitoring, the machine automatically completes filter element feeding, positioning, glue dispensing, pressing, and output. Two synchronous belts are used to complete both pressing/clamping and finished product conveying, featuring a compact structure, strong bonding strength, and smooth joint surface.
This equipment is suitable for mass production bonding of automotive three filters and hydraulic filter elements. It is an efficient alternative to manual glue application, improving production consistency and bonding quality.

Equipment Applications and Structure

Application

The Automatic Rotary Type Hot Melt Adhesive Machine is mainly used for hot melt adhesive bonding of filter element joints, including:
Oil filters
Fuel filters
Air filters
Hydraulic filter elements

Main Components

Component Description
Glue Dispensing Head System Melts hot melt adhesive at high temperature and dispenses a controlled amount onto filter element joints
Conveying System Two synchronous belts provide pressing, clamping, and finished product conveying
Hot Melt Adhesive Machine Provides adhesive heating and supply, 4kW heating power
Infrared Monitoring System Dual monitoring system with inlet positioning cylinder infrared sensor and glue head infrared sensor
Upper & Lower Door Panels + Guide Blocks Four door panels and guide blocks at the inlet prevent filter elements from falling
Speed Controller Independent speed adjustment for main motor and conveyor belt motor
Electrical Box & Control Panel Includes emergency stop switch, counter, speed adjustment knob, etc.

Working Principle and Production Process

Material unwinding rack and embossing rollers
Hydraulic system (vane pump, hydraulic motor, throttle valve, relief valve)
Forming main shaft and clutch
Edge folding mechanism (adjusted by screws)
Edge pressing rollers (handwheel adjustment)
Cutting rotary unit (outer cutting knife + inner cutting knife)
Length control rod and measuring scale
Electrical control system (touch screen/buttons)

Working Principle

After the hot melt adhesive is melted at high temperature, it is accurately applied onto the filter element joint through the glue dispensing head.
Then, two synchronous belts press and clamp the filter element joint to achieve strong bonding. At the same time, the synchronous belts transport the finished filter element out of the machine.

Production Process

Step Operation
Loading Preparation Place the filter element joint upward, insert it smoothly into the gap between the left and right door panels, and align the joint center with the guide block
Manual Feeding Push the filter element inward smoothly. The positioning cylinder infrared sensor detects the filter element
Position Release The positioning cylinder retracts, allowing the filter element to enter the glue dispensing station
Automatic Glue Dispensing When the glue head infrared sensor detects the filter element position, the glue head solenoid valve opens and starts dispensing
Pressing & Conveying The synchronous belts move the filter element out while pressing and bonding the joint
Intermittent Conveying The synchronous belts transport products intermittently until a certain quantity is reached, then products drop onto the flat conveyor belt
Finished Product Output The flat conveyor belt transports finished filter elements outside the machine

Product Features

1. Fully Automatic Rotary Continuous Production
The machine automatically completes filter element feeding, positioning, glue dispensing, pressing, and output in one process without manual intervention. Stable production rhythm reaches approximately 15 pcs/min.
2. Dual Infrared Monitoring, Accurate and Reliable
The inlet positioning cylinder infrared sensor and glue dispensing head infrared sensor ensure the machine only operates after the filter element is correctly positioned, preventing missing glue or empty bonding.
3. Integrated Synchronous Belt Pressing and Conveying
Two synchronous belts perform both pressing/clamping and finished product conveying, reducing intermediate handling and improving production efficiency.
4. Adjustable Glue Dispensing Volume
Each glue dispensing head is equipped with an independent adjustment screw. Turn clockwise to reduce glue output and counterclockwise to increase glue output, adapting to different filter specifications.
5. Adjustable Glue Head Height and Position
Through hand wheels and adjustment bolts, the glue head height and horizontal position can be quickly adjusted for different filter element joint sizes.
6. Easy Synchronous Belt Tension Adjustment
Hand wheels on both sides of the machine allow independent adjustment of synchronous belt tension, ensuring uniform pressing force and strong bonding.
7. Upper & Lower Door Panels with Guide Blocks Prevent Falling
The inlet is equipped with four door panels and guide blocks to guide filter elements smoothly into the machine, preventing tilting or falling.
8. Independent Speed Controllers
Both the main motor and conveyor motor are equipped with independent speed controllers, allowing adjustment according to bonding quality requirements and production efficiency.

Technical Parameters

Parameter Specification
Model PLRZ-250-8 (8-Station)
Production Capacity 15 pcs/min
Max Filter Element Height ≤ 250 mm
Main Motor Power 200 W
Conveyor Motor Power 200 W
Hot Melt Adhesive Motor Power 0.12 kW
Hot Melt Adhesive Heating Power 4 kW
Total Power Approx. 4.5 kW
Power Supply 380V / 50Hz (customizable)
Air Supply Pressure 0.6 MPa
Overall Dimensions (L × W × H) 1400 × 1100 × 1600 mm

Installation Precautions

Site Selection: Install the machine on a suitable working area or filter assembly production line with a flat floor.
Center Line Marking: Mark the installation center line according to the machine placement position.
Unpacking and Handling: Remove packaging and dust protection film. Use a forklift above 1 ton to move the machine into position.
Space Requirement: Keep >1 meter distance from walls on both sides and >1.5 meters front and rear. Keep 0.8~1.2 meters between machines on the same center line.
Level Adjustment: Calibrate the machine level before operation.
Power Connection: Use 380V/50Hz power supply. Cable cross-section ≥2.5mm². The machine must have independent grounding protection.
Air Supply Connection: Air pressure requirement is 0.6MPa. An air compressor is required if no compressed air supply is available.
Safety Check: Check cable connections, emergency stop reset, and protective covers before operation.

Frequently Asked Questions

Q1: What products can PLRZ-250-8 Automatic Rotary Type Hot Melt Adhesive Machine bond?
A: It is suitable for hot melt adhesive bonding of automotive three filters (oil filters, fuel filters, air filters) and hydraulic filter element joints.

Q2: What are the main components of the machine?
A: The machine mainly consists of glue dispensing head system, synchronous belt conveying system, hot melt adhesive machine, infrared monitoring system, upper/lower door panels, guide blocks, speed controllers, and electrical control box.

Q3: What is the maximum filter element height?
A: The standard model supports filter elements with a maximum height of ≤250mm. Higher filter elements can be customized.

Q4: Why is the bonding not strong? How can it be solved?
A: Common reasons include:
① Glue amount too low → Increase glue output.
② Conveying speed too fast → Reduce main motor speed.
③ Synchronous belt too loose → Adjust belt tension.
Detailed adjustment methods are provided in the manual.

Q5: How long does the hot melt adhesive machine need to preheat?
A: Approximately 15~20 minutes to reach the set temperature (usually 150~180°C depending on adhesive type). It is recommended to start heating before each production shift.

Q6: What should I do if the filter element gets stuck or falls down?
A: Check whether the inlet door panels are deformed, whether the guide block is aligned, and whether the synchronous belts are too loose. Adjust according to the operation manual.

Q7: Is the machine difficult to operate?
A: No. The machine uses an automatic monitoring system with infrared sensing. Operators only need to insert and lightly push the filter element, and the machine completes bonding and output automatically.

Q8: What safety protection functions does the machine have?
A: It is equipped with emergency stop button, protective cover interlock, and grounding protection. Maintenance must be performed after power-off according to safety requirements.

Q9: What is the warranty period?
A: The whole machine has a 12-month warranty from shipment. Wear parts such as synchronous belts, infrared switches, and heating tubes have a 6-month warranty.

Q10: Can it bond different filter element joint shapes?
A: The standard design supports common rectangular and trapezoidal joints. For special shapes, samples can be provided for customized glue head design.

Purchasing Information

This machine is an Automatic Rotary Type Hot Melt Adhesive Machine, suitable for large-scale filter element joint bonding production.
Free sample testing is available (send your filter elements, we will conduct trial bonding and return samples for inspection).
Bulk orders are eligible for discounts. Please contact sales for delivery time.
Customization is available for larger filter heights, different station numbers, or special power requirements.
Chinese + English manuals, electrical diagrams, and pneumatic component lists are supplied with the machine.

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