Full-Auto 600 CNC Knife Paper Pleating Production Line

As a highly integrated and stable automated industrial equipment, the Plum Factory's Full-Auto 600 Cnc Knife Paper Pleating Production Line is designed for continuous processing of roll filter media. It can realize fully automated production from feeding, cutting, folding, shaping to counting and marking, which greatly improves the efficiency of filter element manufacturing and the consistency of finished products.

What Is a Full-Auto 600 Cnc Knife Paper Pleating Production Line?

A Full-Auto 600 Cnc Knife Paper Pleating Production Line is an automated filter media pleating system designed for the production of filters and air purification elements. The line consists of a pre-slitting unit, pleating unit, and optional printing system. Through servo-controlled operation and thermal forming technology, the machine accurately slits, continuously pleats, and heat-sets roll media into uniform pleated structures. It enables adjustable pleat heights, precise dimensions, automatic counting, and continuous production for efficient filter element manufacturing.

Working Principle and Production Process

The standard workflow of Pulan's PLCZ55-600-S Knife Paper Pleating Production Line is as follows:
Material Loading – Filter media rolls are mounted onto the feeding rack.
Material Feeding – The media passes through guide rollers into the pre-slitting system.
Slitting (Optional) – Cutting knives are adjusted to achieve the required media width.
Pleating Forming – Upper and lower blades alternately perform pleating operations.
Heat Setting – Heated plates apply temperature and pressure to stabilize the pleat shape.
Counting & Marking – Pleat quantity and production output are automatically recorded.
Finished Product Discharge – Completed pleated filter media is discharged for further processing.

Features

1. High-Precision Servo Drive System
The pleating mechanism is driven by servo motors, ensuring stable operation, consistent pleat height, and neat pleat alignment.

2. Imported Slitting Blade Configuration
High-quality imported cutting blades deliver smooth and burr-free slit edges, improving processing accuracy and finished product appearance.

3. Stepless Pleat Height Adjustment
Pleat height can be continuously adjusted from 8 mm to 65 mm, allowing production of various filter element specifications.

4. Multiple Pleating Modes
Supports both standard N-type pleats and special-shaped pleats to meet diverse filter structure requirements.

5. High Production Efficiency
Pleating speed can reach up to 150 pleats per minute with stepless speed regulation to accommodate different production capacities.

6. Stable Heat-Setting System
The heated pressing plates help reinforce pleat formation, improving structural stability and product consistency.

Technical Specifications

Installation Precautions

The Full-Auto 600 Cnc Knife Paper Pleating Production Line should be installed in a suitable workshop area or at an appropriate position within the filter element production line.
Mark the equipment centerline according to the planned installation location.
After removing the packaging and protective film, use a forklift to place the machine in its designated position. Maintain a minimum clearance of 1 meter from side walls and at least 1.5 meters at both the front and rear sides.
The distance between the pre-slitting unit and the pleating machine should be maintained within 0.8–1.2 meters. Both units should remain aligned along the same centerline and properly leveled.

Frequently Asked Questions

Q1: What is a Full-Auto 600 Cnc Knife Paper Pleating Production Line used for?
A: It is used for pleating filter media in the filter and air purification industries, enabling continuous slitting, pleating, and heat-setting of roll materials.

Q2: What are the main components of the machine?
A: The machine mainly consists of a pre-slitting system, pleating unit, and conveying mechanism. Optional printing and humidification systems can also be added.

Q3: Can the pleat height be adjusted?
A: Yes. The machine supports stepless pleat height adjustment from 8 mm to 65 mm to meet different filter element production requirements.

Q4: Does the machine support different pleat shapes?
A: Yes. It can switch between N-type pleats and special-shaped pleating modes to accommodate various filter designs.

Q5: Is the machine difficult to operate?
A: No. It features a touchscreen control system with user-friendly parameter settings and supports multilingual operation interfaces.

Q6: What is the production speed of the machine?
A: The pleating speed can reach up to 150 pleats per minute with stepless speed adjustment to match different production demands.

Q7: Does the machine include safety protection features?
A: Yes. The machine is equipped with safety interlock guards, emergency stop functions, and multiple safety protection measures to ensure safe operation.