A B Two Compounds Filter End Cap Gluing Machine

As a highly integrated and stable automated industrial equipment, Pulan Factory’s A B Two Compounds Filter End Cap Gluing Machine is specially designed for the two-component adhesive process of filter end caps. It enables full-process automation including independent A/B adhesive feeding, proportional mixing, uniform dispensing, turntable rotation coating, and automatic cleaning, greatly improving production efficiency and glue layer consistency of end caps.

What is the A B Two Compounds Filter End Cap Gluing Machine?

The PLAB-2 A B Two Compounds Filter End Cap Gluing Machine is an automated equipment used for two-component adhesive potting of filter element end caps such as air conditioning filters. It consists of A/B adhesive tanks, a mixing and dispensing head, a turntable, and a cleaning system. Through PLC and touch screen intelligent control combined with stepper motor drive, it achieves proportional mixing, uniform dispensing, turntable coating, and automatic cleaning in a full-process production cycle.
The equipment features heating and mixing, anti-curing alarm, and self-diagnostic functions, ensuring adjustable glue volume, uniform mixing, and stable operation. It is widely used in the filter and air purification industries for efficient end cap manufacturing.

Basic Principle and Production Process

The standard production process of Pulan Factory’s PLAB-2 A B Two Compounds Filter End Cap Gluing Machine is as follows:
1.Material Feeding: Motor pumps separately transport A adhesive and B adhesive from their respective tanks to the dispensing head.
2.Mixing and Stirring: The motor-driven mixing device inside the dispensing head fully and evenly blends A and B adhesives.
3.Injection Molding: The well-mixed two-component adhesive is injected into the rotating filter end cap.
4.Gluing Completion: The adhesive is evenly coated inside the end cap, completing the single-piece dispensing process.

Product Features

1.Adjustable Dispensing Parameters: Both the rotation speed of the dispensing turntable and the single-shot glue volume can be flexibly adjusted according to different end cap sizes, making it suitable for various product specifications.
2.Uniform and Precise Dispensing: The adhesive output is consistent and accurate, ensuring excellent coating uniformity of the end cap.
3.Heated and Mixed Material Tanks: Both A and B tanks are equipped with heating and stirring functions to prevent poor flowability caused by low temperature or material stagnation.
4.Circulation Anti-Precipitation System: Built-in circulation system continuously agitates the adhesive to effectively prevent material settling and stratification.
5.Self-Limiting Temperature Heating for Pipelines: The pipelines adopt self-regulating temperature heating technology to maintain a constant thermal environment, ensuring stable and reliable adhesive output.
6.Intelligent Alarm and Maintenance Guidance: The dispensing head is equipped with an anti-curing alarm function, and the machine includes a self-diagnosis alarm system and maintenance guidance system, making troubleshooting and routine maintenance easier while improving operational safety.

Product Parameters

Installation Precautions

1.Site Selection: The PLAB-2 A B Two Compounds Filter End Cap Gluing Machine should be installed in a suitable production area or at an appropriate position within the filter element processing workshop.
2.Installation Center Line: Mark the equipment installation center line on the workshop floor according to the installation position.
3.Unpacking Preparation: Remove the packaging box and dust-proof film.
4.Handling and Positioning: Use a forklift to move the machine to the designated installation position.
5.Required Clearance: A minimum distance of more than 1 meter must be maintained between the machine and surrounding walls or obstacles.

FAQ

Q1: What products is the PLAB-2 A B Two Compounds Filter End Cap Gluing Machine suitable for?
A: It is suitable for two-component adhesive potting processes of filter end caps such as air conditioning filters.
Q2: What are the main components of the machine?
A: It mainly consists of A/B adhesive tanks, a dispensing head, a turntable, a touch screen, stirring motors, a turntable motor, and a cleaning system.

Q3: Can the dispensing volume and turntable speed be adjusted?
A: Yes. The single dispensing volume can be adjusted from 5g to 200g, and the turntable speed can reach up to 280 rpm. Both can be adjusted according to end cap size.

Q4: Is the mixing ratio fixed?
A: The standard ratio is 1:6, and it can also be customized according to customer requirements.

Q5: How does the machine prevent adhesive curing or clogging?
A: The dispensing head is equipped with an anti-curing alarm. If the machine stops or is idle for more than 5 minutes, automatic cleaning must be activated. In addition, pipeline self-limiting temperature heating, tank heating and stirring, and circulation systems prevent material sedimentation and blockage.

Q6: Is it difficult to operate?
A: No. It uses PLC and touch screen control with an intuitive interface, and is equipped with self-diagnostic alarms and maintenance guidance systems.

Q7: What safety protection features does the equipment have?
A: It is equipped with an emergency stop button, safety guard interlock system, grounding protection, and multiple operational safety measures to ensure operator safety.

Q8: What should be noted during daily operation?
A: Check the adhesive level in the tanks and refill every shift; clean the dispensing head if the machine is idle for more than 5 minutes; regularly inspect the pneumatic triplet oil cup and water filter cup.